Better (Xiamen) Power Technology Co., Ltd.  

Product Name: Full Automatic Assembly Line for Battery Production Line Production Scope: Product Line Rhythm: Flow Production Line Flexible Production: Intelligent Manufacturing Automation: Automation Automatic Production Line: Assembly Transmission Type: Flexible Trademark: Better Transport Package: Export Standard Specification: the whole line Origin: China HS Code: 851521 Product Description Automatic Enveloping and Stacking MachineProduction Introduction:Fully automatic operation of any type of automotive battery with PE separator. The main drive motor is controlled by an AC speed control system. The machine is applicable for changing different plates, easy for operation and maintenance. Design Specification:Enveloping Speed: 100-120 plates/minPlate Grouping Speed: 200-240 plates/minPlate Type: Expanded grid or gravity casting grid Plate Width: 100-150mmPlate Height: 100-150mmPlate Thickness: 1~3mmDimension (L*W*H): 6910*2200*1760mmWeight: 1690KgOperation Requirement: 1. Operator: 2~3 operators2. Standard Power Supply: 3-phase, 380V, 50HZ, 10KW3. Special Power Supply: Customized4. Compressed Air: 0.0028m3/min. Maximum6.0kg/cm2, minimum 4.0kg/cm2 5. Vacuum Pressure: 10~15mmHg Four Stations COS MachineEquipment Performance:The equipment is used for lead-acid battery bus bar and terminalcasting, the best scope forequipment:12v36ah-200ah battery, those bigger than12v120ah need twice cast welding.Operation Process:l.The first station is to load plate groups.2.The second station is to cut and brush the lugs and dip the soldering flux.3.The third station is for automatic casting & welding.4.The fourthstation is for unloading the plate groups into the container.Parameter:l.Production capacity: starting battery 20-22seconds/time; Sealed battery 25-30seconds/time; Tubular battery 30-40 seconds/time2.Distribution requirement: 220V/380V, 3 phase, 50Hz or asrequired. Total power: 46.5KW3.Electrical configuration: PLC for Mitsubishi,SMCpneumaticaccessories4.Compressed air: 5-6Kg/cm25.Water: soft water 8 liters/min, 25°water pressure >0.15MPa, can be recycled6.Lead pot:1000Kg, easy to load7.Size: length3050*width 3100*height 34008.Weight: 2640KgNO.Equipment NameTechnical Description1Enveloping and Stacking MachineAs above2Plate Group Stacking Machinewith powered rotation3Four StationsCOS MachineAs above4Automatic Conveyor1. Automatic conveyor length is 3000mm;2. Stainless steel roller ;3. Aluminum alloy guide plate adjustment;5High voltage short circuit testing machine1. The equipment is equipped with alarm and rejection function to prevent short circuit battery moving to the next process ;2. Short circuit testing method adopts constant voltage, test the resistance through current setting;3. The current can be set to test the evaluation based on the user's quality requirement to the battery;4. The short circuit testing is mainly to prevent micro short circuit resulting from lead particles and separator while welding ;5. The testing is completed before inter-cell welding, which can reduce plastic container waste.6Inter-cell Welding Machineand Welding Spot Testing Machine1.The equipment is used for welding and jointing the six single plate group ;2. Welding adopts cylinder, double-action clamping mode;3. The equipment adopts Japan MIYACHI controller1. Welding spot testing machine is used for test the quality of inter-cell welding ;2. Equipped with alarm and rejection function for unqualified battery.3. The current can be set according to the user's quality requirement to the battery, to test the resistance mode.7Automatic Conveyor1. Stainless steel roller ;2. Aluminum alloy guide plate adjustment;3. Conveyor length is 1500mm ;8Automatic Heat Sealing Machine1. The equipment is mainly used for the sealing of battery container and cover.2. Put the cover manually, meanwhile, adjust the fitness of the terminal and cover;3. After entering into the heat sealing machine, the machine will automatically clamp the cover, heat and seal.4.The equipment adopts aluminum alloy heating plate, has the advantages of rapid temperature transfer and uniform heating, etc.9AutomaticConveyor 1. Length is 1500mm2. Stainless steel roller, automatic conveying3. Aluminum alloy guide plate adjustment.10Terminal Welding Machine1.The equipment is mainly used for terminal welding.2.It simulates manual welding mode, welding head revolvingdiameter can be adjusted and according to the diameter size of the terminal.3.Welding mold adopts constant temperature water recycle mode, to ensure welding quality and prevent the battery container from being scalded.4. It can weld conical terminal and angle type terminal, but the angle type terminal must be the mode of being fixed in the battery cover. 5. Welded terminal size can be made according to user's terminal size ;6. The depth of terminal welding is generally about 4mm;11Automatic Conveyor1. Length is 1500mm2. Stainless steel roller, automatic conveying.3. Aluminum alloy guide plate adjustment;12Leakage Testing Machine1.It adopts double stations leakage testing;2.Leakage testing generally adopts positive pressure testing mode.3. The constant voltage pressure and time cab be set for testing the value according to the user's requirement;13Automatic Conveyor1. Length is 1500mm2. Stainless steel roller, automatic conveying.3. Aluminum alloy guide plate adjustment;